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                  開合模冷鐓機的調整

                  發布時間:2020-12-30 返回列表
                  開合模冷鐓機的調整
                  開合模冷鐓機是我公司主要的特色產品,相對于一模二沖打頭機,多工位冷鐓機,它的優勢相當大,能一次性打出復雜的螺絲,省去加工成本,做出特殊螺絲。
                  Ⅱ-5 開合模調整 Open Die Adjustment
                  開合模 Open Die
                  移動側 Moving Side
                  固定側 Station Side

                  調整移動側   Adjust moving side
                  放松固定螺帽,調整螺栓使合模閉合時產品 Loosen the lock nut, adjust the screw, adjust the open die pressure.
                  Ⅱ-6 夾料至開合模左右調整 Adjust gripper right and left position
                  夾仔下點位置 Gripper down position
                  先調整夾仔離固定合模約1-2mm位置
                  It’s better to adjust the gripper to be 1-2mm out of the open center
                  調整夾仔左右螺栓 Adjust gripper right and left screw.
                  夾仔上點位置 Gripper Up Position
                  調整送料板來對準夾仔中心 Adjust carriage plate and gripper center on the line

                  Ⅱ-7 調整送料板位置螺栓 Screw is adjust carriage plate position
                  調整送料板位置螺栓 Screw is adjust carriage plate position
                  放松固定螺帽,調整螺栓使送料板溝中心對準夾仔中心
                  Loosen lock nut, adjust the screw position until the carriage plate center and gripper center are on the same line, then lock the nut.

                  調整送料板 Adjust carriage plate position


                  當送料板退回時,放松固定螺帽,調整螺絲使送料板中心對準導料板中心,然后再將固定螺絲鎖緊。
                  When carriage plate back position, loosen the lock nut, adjust the screw, let the carriage plate center match with the feeding guide center, than tighten the lock nut.

                  Ⅱ-8 調整夾仔上下位置 Adjust gripper up & down position
                  此為調整夾仔上下位置,將調整連桿兩側之固定螺帽放松,調整連桿至夾仔上下正確位置,后再將兩側之固定螺帽旋緊。
                  Adjust gripper up & down position: Loosen the lock nut, then adjust screw rod until gripper up & down position is correct, then tighten the lock nut.
                  作動夾仔上下凸輪(A), 時間可以依據產品之形式調整夾仔上下時間。
                  Timing cam (A) for gripper up & down, the time can be adjusted according to products types.
                  調整夾仔上下位置及行程 Adjustment stroke for gripper up & down position
                  調整螺栓Adjust screw
                  此為調整夾仔上下行程距離,放松固定螺絲(A) 調整螺栓(B) 順時針方向,夾仔上下行程越短,相反則越長,調整完后必須將固定螺絲旋緊。
                  固定螺絲(A)
                  Adjust screw (B) is for adjusting up and down stroke of the gripper
                  1.      Loosen fix bolt (A)
                  2.      Turn adjusting screw (B) clock-wise, gripper up and down stroke is shorter, versa it will be longer.
                  3.      Be sure to tighten the fix bolt (A) after adjustment.
                  夾仔夾料位置 Gripper Position
                  此為微調整夾仔對準模具中心之調整螺栓
                  Fine Adjust between gripper and die center.
                  Ⅱ-9 調整脫料片位置 Adjust stripper position
                  活動側 Moving Side
                  此為調整活動側頭頸部脫料片位置,使成品能順利脫離開合模。It’s adjust stripper position of moving side.

                  此為調整活動側桿部脫料銷位置,使成品能順利脫離開合模
                  It’s adjust pusher position of moving side.

                  固定側Fix Station Side
                  此為調整固定側頭頸部之脫料片位置,使成品能順利離開開合模。
                  It’s adjust pusher position of station side (Head of product)

                  此為調整固定側,成品桿部脫料銷位置,使成品能順利離開開合模。
                  It’s adjust pusher position of station side (Shank of product)

                  Ⅱ-10-1 一沖與合模的調整:Adjustment of the 1st punch and the open die:
                  Ⅱ-10-1-1 調整左右方向:Adjustment of the left and right directions
                  放松圖Ⅱ-10-1中的(A24)螺母,以兩只(A17)螺絲調整一沖的左右方向。
                  Loosen the nut (A24) in diagramⅡ-10-1, adjust the left and right direction of the 1st punch with the two screws.(A17)

                  Ⅱ-10-1-2 調整上下方向 Adjustment of the up and down directions:
                  用(A10) 螺絲調整一沖的上下位置
                  Adjust the up and down directions of the 1st punch with the screw (A10)
                  Ⅱ-10-2 二沖與合模的調整 The adjusting of the 2nd punch and open die.
                  Ⅱ-10-2-1 打頭主模鎢鋼破裂的原因:
                  The reason for head hitting main die tungsten steel breaking
                  1.      沖模與主模的間隙調整的過度密合
                  The gap between punch die and main die was adjusted too tight.
                  2.      當生產白鐵材質或是冷卻油不足,致使線材過熱膨脹,導致主模受損。
                  When producing with the galvanized iron or with insufficient cooling oil, which cause the wire material being over heated and expanded, then result in damage of main die.
                  Ⅱ-10-2-2 二沖左右調整方式
                  The method for adjusting the left and right directions of the 2nd punch.
                  參考圖Ⅱ-10-2-3,放松(A21)螺母,以兩個(A12) 螺絲調整左右方向。
                  Loosen the nut (A21) as shown in diagram Ⅱ-10-2-3,adjust the left and right directions with the two screws. (A12)
                  Ⅱ-10-2-3 二沖上下調整方式:
                  The method for adjusting the up and down directions of the 2nd punch.
                  參考圖Ⅱ-10-2-3, 以(A8)螺母,調整上下位置。
                  Adjust the up and down directions with the nut. (A8)
                  Ⅱ-10-3 一.二沖上下行程調整方法:
                  The method for adjusting the up and down stroke:
                  Ⅱ-10-3-1 當二沖升至最高點時,將圖Ⅱ-10-3-1的(N15)螺母鎖至(N6)套管時再鎖緊圈。When the 2nd punch reached to the highest point, screw the nut (N15) in diagram Ⅱ-10-3-1 to the sleeve(N6) and further screw it by half more cycle.
                  Ⅱ-10-3-2 再以另一只(N15) 螺母固定之
                  Further fix the sleeve (N6) with the two nuts(N15)
                  Ⅱ-10-3-3 再以手動的方式,運轉飛輪,直至一沖到達最低點。
                  Further rotate the flywheel manually till the 1st punch reaches the lowest point.
                  Ⅱ-10-3-4(N4) 螺母至(N5) 套管時,鎖緊半圈,再以手動的方式,旋轉飛輪,直至二沖到底最高點。
                  When the nut (N4) is screwed to the sleeve(N5), further screw it by half more cycle. Then rotate the flywheel manually till the 2nd punch reaches to the highest point.
                  Ⅱ-10-3-5 注意(N15)螺母與(N6)套管間需有0.2-0.5mm的距離.
                  Note that a gap of 0.2-0.5mm shall be kept between the nut(N15) and the sleeve(N6)
                  Ⅱ-10-3-6 (N4)螺母與(N5)的距離過大,則放松(M18)螺母,調整(M7)螺絲,使(M18)螺母下降。
                  Loosen the nut (M18) and adjust the screw (M7) to make the nut (M18) lower down if the gap between the nuts(N4) and (N5) is too big.
                  Ⅱ-10-3-7 若距離過小,則需使(M18)螺母上升.
                  Raise the nut (M18) if the gap is too small.
                  Ⅱ-10-3-8 參考附圖Ⅱ-10-3-8 Please refer to the diagram
                  注意: (1) 二沖最高點時,N4與N5必須有0.2-0.5mm的距離
                  (2) 一沖最低點時,N6與N15必須有0.2-0.5mm的距離.
                  (3) 如保持以上說明的距離,調整才算完成。
                  Note: (1) When the 2nd punch reaches to the highest point, a gap of 0.2-0.5mm must be kept between N4 and N5.
                  (2) When the 2nd punch reaches to the lowest point, a gap of 0.2-0.5mm shall be kept between N6 and N15.
                  (3) The adjustment will not be finished until the aforesaid gap is kept.
                  Ⅱ-11 擋料調整 Adjust stopper of produce length.
                  圖Ⅱ-11-1 箭頭所指之處為擋料凸輪
                  The cam of stopper as shown diagram FigⅡ-11-1
                  擋料調整螺栓如圖Ⅱ-11-2所示,將機械轉至擋料搖臂最退后位置,將螺帽放松,并將調整螺栓調整至實際所需長度尺寸,然后固定螺帽。
                  Rotate the flywheel manually till the stopper of rod backward position, loosen the lock nut. According to the product length “L” adjust the screw of stopper then tighten the lock nut.

                  Ⅱ-12 送料調整 Feeding Adjust
                  Ⅱ-12-1 送料程序 Process of feeding
                  (1)    放上需加工之半成品 Put the blank parts in the feeder.
                  (2)    將所需之半成品平放于振動盤內,應注意震動盤及滑軌接口之高度.
                  Put the blank parts into the feeder flat, and adjust the sliding guider on the same height as the feeder.
                  (3)    半成品放入振動盤之前,應先用柴油清洗干凈,可提高送料的平順性。
                  Clear the blank parts by diesel oil before putting into the feeder, then it will get more smooth during feeding.

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